Optimize Your Product Design for Manufacturing Excellence
Transform your concepts into production-ready designs with our expert optimization services. We identify and solve manufacturing challenges before they become costly problems, ensuring your products are efficient to produce and maintain high quality.
Trusted by 200+ manufacturers worldwide
Average cost reduction
23%
Expert Design Analysis
Our engineering team identifies optimization opportunities in your existing designs.
Manufacturing-Focused Solutions
We optimize for production efficiency while maintaining or enhancing product performance.
Cost Reduction
Achieve significant savings through material optimization and simplified production processes.
Our Design Optimization Process
We follow a comprehensive approach to optimize your product designs for manufacturability, performance, and cost-efficiency.
Initial Design Review
Our engineering team thoroughly examines your design files, identifying potential issues and opportunities for improvement before production begins.
- Comprehensive CAD file analysis
- Identification of critical features
- Preliminary manufacturability assessment
Material Selection Consultation
We help you select the optimal materials based on your product requirements, performance needs, and cost considerations.
- Material property comparison
- Cost-benefit analysis of alternatives
- Environmental impact considerations
Structural Analysis
We conduct detailed structural analysis to ensure your product meets performance requirements while optimizing material usage.
- Finite Element Analysis (FEA)
- Stress and deformation simulation
- Wall thickness optimization
Manufacturability Assessment
We evaluate your design for potential manufacturing challenges and provide solutions to ensure smooth production.
- Draft angle and undercut analysis
- Gate location optimization
- Mold flow analysis
Cost Optimization Suggestions
We identify opportunities to reduce production costs without compromising product quality or performance.
- Design simplification recommendations
- Material usage efficiency improvements
- Production cycle time reduction strategies
Comprehensive Optimization Report
After completing all analysis steps, we deliver a detailed report with actionable recommendations to optimize your design.
Our design optimization process has helped clients achieve:
Our Technology & Tools
We leverage cutting-edge technology and advanced tools to optimize your product designs for manufacturability, performance, and cost-efficiency.
CAD Software Capabilities
Our engineering team utilizes industry-leading CAD software to transform your concepts into manufacturable designs.
SolidWorks
Comprehensive 3D modeling with advanced surfacing capabilities for complex plastic parts. Our team has over 15 years of experience with this platform.
- Parametric modeling
- Assembly simulation
- Design validation
AutoCAD
Precision 2D drafting and documentation for detailed manufacturing specifications and technical drawings.
- Technical drawings
- Dimensioning
- Manufacturing specs
Creo
Advanced parametric modeling software for complex mechanical designs and assemblies with superior constraint management.
- Complex assemblies
- Tolerance analysis
- Design optimization
Simulation Tools
We employ advanced simulation software to predict performance, identify potential issues, and optimize designs before production.
Finite Element Analysis (FEA)
Structural analysis to predict how products will respond to real-world forces, vibration, heat, and other physical effects.
Moldflow Analysis
Injection molding simulation to optimize part design, mold design, and processing parameters for defect-free production.
Thermal Analysis
Heat transfer simulation to evaluate thermal performance and optimize cooling systems for injection molds and final products.
Prototyping Methods
We offer various prototyping solutions to validate designs, test functionality, and refine your product before full-scale production.
3D Printing
Rapid prototyping using various materials to create functional models for concept validation and testing.
- FDM technology
- SLA for precision parts
- Multi-material capabilities
CNC Machining
High-precision prototypes from production-grade materials for functional testing and pre-production validation.
- 5-axis machining
- Production materials
- Tight tolerances
Rapid Tooling
Quick-turn mold solutions for small batch production using actual injection molding processes and materials.
- Aluminum molds
- Production materials
- Small batch runs
Ready to optimize your product design?
Our engineering team is ready to help you leverage these technologies to improve your product's performance, reduce costs, and accelerate time-to-market.
Contact Us
We'd love to hear from you! Please use the form below to get in touch.